Application-Specific Cutting Tools

Beyond our standard product lines, Severance manufactures a variety of specialty tools for unique applications.

From d-burrs for automated deburring to electrode dressers for welding operations, we have solutions for specialized manufacturing needs. Custom tools can be engineered for your specific requirements.

Severance Specialty Cutting Tools
Custom Engineering

Need a tool we don't stock? Our engineering team can design and manufacture custom solutions.

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Micro-Mills™ & Bore-Mills™

Precision miniature cutting tools for hole finishing and micro-deburring applications. Ideal for intricate work requiring extremely fine detail.

Micro-Mill
Micro-Mills™

Ultra-small diameter carbide rotary files for precision deburring of miniature parts. Available in multiple shapes for various applications.

  • Carbide construction for durability
  • Diameters from .015" to .090"
  • 1/8" shank diameter
  • Multiple shapes available
Bore-Mill
Bore-Mills™

Carbide tools designed specifically for precision hole finishing and sizing. Creates smooth, accurate bores in hardened materials.

  • Precision hole finishing
  • Bore diameters from .030" to .250"
  • Tight tolerance capability
  • Long flute lengths available

Carbide Micro-Mills

Head Dia. Flute Length Shape EDP Number
.015".030"Ball24800
.020".040"Ball24802
.030".060"Ball24804
.040".080"Ball24806
.050".100"Cylinder24810
.060".120"Cylinder24812
.078".156"Cylinder24814
.090".180"Cylinder24816

Die Mills

Specialized rotary files designed for die sinking, mold polishing, and material removal in confined spaces. Available in HSS and Carbide for various material applications.

Die Mill
Features:
  • Designed for die sinking and cavity work
  • Extended reach for deep cavities
  • HSS and Carbide options
  • Multiple shapes for various cavity profiles
  • Precision ground flutes for smooth finish

HSS Die Mills

Head Dia. Flute Length Shape EDP
1/8"3/8"Ball24600
3/16"1/2"Ball24602
1/4"5/8"Ball24604
3/8"3/4"Ball24606
1/4"5/8"Cylinder24610
3/8"3/4"Cylinder24612

Carbide Die Mills

Head Dia. Flute Length Shape EDP
1/8"3/8"Ball24650
3/16"1/2"Ball24652
1/4"5/8"Ball24654
3/8"3/4"Ball24656
1/4"5/8"Cylinder24660
3/8"3/4"Cylinder24662

Edge Deburring Cutters

Specialized cutters for deburring straight edges, slots, and flat surfaces. Designed to quickly remove burrs from machined edges.

Edge Deburring Cutter
Features:
  • Designed for edge and slot deburring
  • Multiple cutting diameters available
  • HSS and Carbide options
  • Quick burr removal on flat surfaces
Cutter Dia. Shank Dia. Overall Length HSS EDP Carbide EDP
1/4"1/4"2"2470024750
3/8"1/4"2-1/4"2470224752
1/2"1/4"2-1/2"2470424754
5/8"3/8"2-3/4"2470624756
3/4"3/8"3"2470824758

D-Burrs

D-Burr Rotary Deburring Tool

Rotary deburring tools designed for automated and semi-automated deburring operations. Spring-loaded design follows contours for consistent deburring.

Type Diameter Range Shank Application EDP
D-Burr Standard 1/4" - 1/2" 1/4" General deburring 06000
D-Burr Standard 1/2" - 1" 3/8" General deburring 06001
D-Burr HD 1" - 2" 1/2" Heavy duty deburring 06010
D-Burr Back 1/4" - 3/4" 1/4" Back side deburring 06020

Electrode Dressers

Electrode Dresser Tool Electrode Dresser Before and After

Tools for dressing and reshaping resistance welding electrodes. Maintain electrode geometry for consistent weld quality. Regular electrode dressing extends electrode life and ensures consistent, high-quality welds.

Electrode Tip Style Electrode Dia. Dresser Type EDP
Flat 1/4" - 3/8" Standard 06100
Dome 1/4" - 3/8" Standard 06101
Truncated Cone 1/4" - 3/8" Standard 06102
Flat 3/8" - 1/2" Heavy Duty 06110
Dome 3/8" - 1/2" Heavy Duty 06111

Disc Cutters

Disc Cutter for slotting and grooving Disc Cutter with Holder

Thin circular cutting tools for slotting, grooving, and cutoff operations. Available in various diameters and thicknesses for precision cutting applications. Holders are available to mount disc cutters securely in your machine spindle.

Diameter Thickness Arbor Hole Material EDP
1" .020" 1/4" HSS 06200
1" .032" 1/4" HSS 06201
1-1/2" .040" 3/8" HSS 06210
2" .062" 1/2" HSS 06220
1" .032" 1/4" Carbide 06250

Ball Seat Reamers

Ball Seat Reamer Tool

Create precision spherical seats for ball joints and fittings. Essential for hydraulic, pneumatic, and automotive applications requiring accurate ball seat geometry.

Ball Seat Dia. Shank OAL HSS EDP Carbide EDP
1/4" 1/4" 2" 06300 06350
3/8" 3/8" 2-1/2" 06301 06351
1/2" 1/2" 3" 06302 06352
3/4" 1/2" 3-1/4" 06303 06353

Rivet Shavers

Rivet Shaver Tool

Precision tools for shaving flush rivets and fastener heads in aerospace and sheet metal applications. Available in fine and coarse cuts for different materials.

Type Cut Style Diameter Shank EDP
Rivet Shaver Fine 1/2" 1/4" 06400
Rivet Shaver Coarse 1/2" 1/4" 06401
Rivet Shaver Fine 3/4" 1/4" 06410
Rivet Shaver Coarse 3/4" 1/4" 06411

Rod End Forming Cutters

Rod End Forming Cutter

Tools for forming and finishing rod ends in hydraulic and pneumatic applications. Creates precision profiles for proper seal engagement.

Rod Diameter Profile Shank HSS EDP Carbide EDP
1/4" Standard Radius 1/4" 06500 06550
3/8" Standard Radius 3/8" 06501 06551
1/2" Standard Radius 1/2" 06502 06552
3/4" Standard Radius 1/2" 06503 06553

Tool Handles & Accessories

Handles and accessories for hand-held deburring operations. Ergonomic designs for operator comfort during extended use.

Speedy Handle

Quick-change handle for rapid tool changes. Accepts all standard 1/4" shank tools. Spring-loaded collet for secure grip.

EDP: 06600

Whirly-Gig Handle

Rotating handle for controlled deburring. Smooth bearing action allows tool to spin freely while maintaining directional control.

EDP: 06610

Extension Arbors

Extends reach for deep cavity deburring. Available in 3", 6", and 12" lengths with 1/4" and 3/8" shanks.

EDP: 06620-06625

Threaded Arbors

For mounting threaded countersinks and specialty tools. Standard thread sizes available.

EDP: 06630-06635

Custom Tool Manufacturing

Don't see what you need? Our engineering team can design and manufacture custom cutting tools to your specifications. We specialize in unique geometries, special materials, and application-specific solutions.

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Regrind Service

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